Shouda Machinery Particulate Sauce Filling Machine and Bottling Line

Product Description

Shouda Machinery Particulate Sauce Filling Machine and Bottling Line

Product model:	SD-HXJLGZJ
Number of seats :	Can be customized according to customer capacity
Rated production capacity :	Minimum 5000 bottles per hour
Air supply pressure :	0.7Mpa
Gas consumption:	0.8m³/MIN
Water pressure for brewing bottles:	0.2Mpa-0.25Mpa
Main motor power :	2.5KW
Rated voltage :	380V

Dimensions:	2000cm*1800cm*2200cm(L*W*H)
Equipment weight:	2500kg

Our service:

Pre-sale: Accept your inquiries and organize special technical seminars to discuss customer equipment requirements. Provide you with a detailed "equipment plan", including:
1. Equipment samples;
2. The latest technology and technology of related equipment at home and abroad, and the comparison of the advantages and disadvantages of products of related manufacturers;
3. GMP process design, plant water and electricity layout;
4. Process design of mechanical equipment;
5. Related product configuration, spare parts, packaging and after-sales service;
6. Determine the equipment and quote item by item.

On sale:

1. Keep in touch with you at all times, invite customers to visit the company, and supervise production equipment;
2. Prepare the equipment manual, file card and tracking card and other related software, and accept your acceptance at any time;
3. Regularly report the production progress of the equipment to the customer.

After-sales (operate according to the international standard after-sales service)

1. One-year warranty, lifetime service, 24-hour after-sales service website, hotline and fax will be opened for you, and domestic customers will basically arrive at the designated location within 24-72 hours;
2. The spare parts inventory is fully stocked for a long time, and the wearing parts, consumable parts and important accessories are guaranteed to respond to customers in the first time;
3. Regularly return visits to each customer, once a year, and record the equipment file records.

Certifications

 

Our company's advantages:
    1. The practicability of the equipment: The single machine designed and manufactured by Shouda Company has reliable quality, long service life, low failure rate and convenient maintenance. It can run for more than three to five years without failure under normal use.
    2. The operability of the equipment: It is easy to operate, easy to learn and master, suitable for people with different educational levels. At the same time, the equipment is highly standardized and has a strong matching ability, which can easily and quickly replace various parts and components of different specifications.
    3. Appearance of the equipment: The appearance design of the equipment is beautiful and generous, in line with ergonomic principles. No matter in terms of material, shape, color, or size ratio, we strive to be more humanized design, so that the appearance and internal quality of the equipment and mechanical performance. , achieve the most perfect unity.
    4. Advanced equipment:
A. The equipment realizes automatic unmanned operation from automatic bottle unscrambling, bottle washing, filling, sealing, capping, labeling, unpacking, packing, box packaging and other processes.
B. Successfully solve the instant foaming, dripping and filling accuracy of filling.
C. Successfully solve bottle mouth small-diameter filling and adopt vacuum filling method.
D. Successfully developed leading technology in the industry HCF-134A filling machine.
E. Adopt import high-quality filling pump.
F. The magnetic capping method is adopted, which does not damage the cap and does not loosen.
G. Successfully solve the problems of bottle feeding and out of the bottle, broken bottles and bottle pouring of special-shaped bottles.

Company Profile

 

Packaging & Shipping

 

FAQ

 

Q1: What kinds of particulate sauces can this filling line process?

A: This automatic bottling line is specially designed for high-viscosity sauces with solid particles. It is widely applicable to various granular condiments, including beef sauce, chili sauce, bean paste, mushroom sauce, vegetable sauce, and other thick sauces with suspended grains and chunks. It stably handles both fine particles and medium-large solid particles without material crushing or jamming.

Q2: Can the machine handle sauces with hard and irregular solid particles?

A: Yes. The equipment adopts a professional large-caliber anti-blocking filling structure and uniform material distribution mechanism. It features smooth material flow, protects the integrity of solid particles, avoids particle crushing and material bridging, and maintains the original taste and layered texture of particulate sauces during continuous production.

Q3: What is the production speed of this particulate sauce bottling line?

A: The standard stable production capacity reaches 2000-4000 bottles per hour, supporting stepless frequency conversion speed regulation. It balances high-speed mass production and stable filling quality, fully meeting the industrial production needs of various granular sauce manufacturers.

Q4: Does high-speed operation affect filling accuracy for granular sauces?

A: No. Equipped with aservo piston precision filling system optimized for particulate materials. Targeted parameter calibration is carried out for the uneven density of particle-liquid mixed sauces. The overall filling error is stably controlled within ±1%, ensuring consistent net weight of each finished bottle and reducing defective products and material waste.

Q5: How to solve uneven discharging and particle blocking problems?

A: The material tank is equipped with a low-speed stirring and anti-bridging device, which keeps solid particles and sauce evenly mixed to prevent sedimentation and stratification. The widened streamlined filling channel eliminates particle accumulation and blockage, realizing stable and continuous discharging for long-term high-speed operation.

Q6: Can it effectively prevent dripping and stringing for thick granular sauces?

A: Yes. It is equipped with a dedicated vacuum back-suction anti-drip filling nozzle for thick sauces. When filling stops, the residual sauce at the nozzle is instantly sucked back, completely solving dripping, stringing and bottle mouth contamination problems, keeping bottles, jars and the production conveyor clean and tidy.

Q7: Does the equipment meet food safety production standards?

A: All parts in contact with sauces are made of food-grade SUS304/SUS316L stainless steel with mirror polishing. The whole machine has no sanitary dead corners, no residue accumulation, and is resistant to oil and acid corrosion. It fully complies with GMP and international food safety standards, suitable for long-term standardized production of edible condiments.

Q8: Is daily cleaning and material replacement convenient?

A: The whole machine adopts a tool-free quick-disassembly modular design. The material tank, stirring assembly, filling nozzle and conveying pipelines can be disassembled and cleaned quickly without professional tools. It effectively avoids cross-contamination and mold growth caused by residual sauce, greatly saving daily maintenance time.

Q9: What packaging containers and specifications are supported?

A: It is compatible with mainstream sauce packaging containers such as glass bottles, PET plastic bottles and sauce jars. The adjustable filling range covers 100g-1000g, with flexible adjustable bottle clamping and positioning spacing, realizing universal production of multiple bottle types and specifications.

Q10: How efficient is product and specification switching?

A: Extremely efficient. The system supports storing multiple production formulas. Switching different sauces and bottle specifications only requires one-key parameter adjustment on the touch screen without replacing spare parts. The whole model change process is completed within 10 minutes, supporting flexible multi-variety batch production.

Q11: What intelligent protection functions does the production line have?

A: Adopts PLC + touch screen intelligent integrated control, supporting one-key start/stop, automatic fault self-diagnosis and alarm. It is equipped with core protection functions including no bottle no filling, bottle jam stop and missing bottle alarm, realizing automatic unmanned operation and effectively reducing manual intervention and defective rate.

Q12: Can the equipment operate stably for long-term industrial production?

A: Yes. The core transmission and filling structures are optimized for high-frequency continuous operation, equipped with wear-resistant and anti-corrosion accessories. The machine features low failure rate and strong durability, supporting 24-hour uninterrupted stable industrial mass production.

Q13: Can customized production functions and line layouts be provided?

A: Yes. We support full non-standard customization, including vacuum deaeration (anti-oxidation), vacuum capping, nitrogen fresh-keeping, automatic labeling, inkjet coding, automatic cartoning and palletizing. We can design exclusive turnkey production solutions according to customer workshop space, product technology and output requirements.

Q14: What are the delivery cycle and after-sales warranty terms?

A: Standard particulate sauce filling line: 7-15 working days. Customized non-standard equipment: 15-30 working days. All machines undergo strict full testing before delivery. We provide1-year full machine warranty and lifelong technical support, plus overseas on-site installation, commissioning and professional operator training services.