Fully Automatic Nut, Melon Seed, Almond Weighing Filling Machine, Food Packaging Machine Factory Price

Product Description

Fully automatic nut, melon seed, almond weighing filling machine, food packaging machine factory price
 

 

 

Model	SD-1200	SD-1250	SD-1300
Machine Station	Eight-Station
Filling Container	Bag,Bottle and others
Weighing Range(g)	10-1000	10-2000	10-3000
Filling Speed	0-60	0-60	0-40
Air Consumption(M3/MIN)	0.6 M3/Min
Power Voltage	2.5KW 3P 380V 50/60HZ	2.5KW 3P 380V 50/60HZ	2.5KW 3P 380V 50/60HZ
Machine Weight (KG)	1300	1300	1300
Machine Size (MM)	(L)1900*(W)1400*(H)1450	(L)1900*(W)1400*(H)1450	(L)2000*(W)1500*(H)1550

Our service:

Pre-sale: Accept your inquiries and organize special technical seminars to discuss customer equipment requirements. Provide you with a detailed "equipment plan", including:
1. Equipment samples;
2. The latest technology and technology of related equipment at home and abroad, and the comparison of the advantages and disadvantages of products of related manufacturers;
3. GMP process design, plant water and electricity layout;
4. Process design of mechanical equipment;
5. Related product configuration, spare parts, packaging and after-sales service;
6. Determine the equipment and quote item by item.

On sale:

1. Keep in touch with you at all times, invite customers to visit the company, and supervise production equipment;
2. Prepare the equipment manual, file card and tracking card and other related software, and accept your acceptance at any time;
3. Regularly report the production progress of the equipment to the customer.

After-sales (operate according to the international standard after-sales service)

1. One-year warranty, lifetime service, 24-hour after-sales service website, hotline and fax will be opened for you, and domestic customers will basically arrive at the designated location within 24-72 hours;
2. The spare parts inventory is fully stocked for a long time, and the wearing parts, consumable parts and important accessories are guaranteed to respond to customers in the first time;
3. Regularly return visits to each customer, once a year, and record the equipment file records.
 

Certifications

 

Our company's advantages:

    1. The practicability of the equipment: The single machine designed and manufactured by Shouda Company has reliable quality, long service life, low failure rate and convenient maintenance. It can run for more than three to five years without failure under normal use.
    2. The operability of the equipment: It is easy to operate, easy to learn and master, suitable for people with different educational levels. At the same time, the equipment is highly standardized and has a strong matching ability, which can easily and quickly replace various parts and components of different specifications.
    3. Appearance of the equipment: The appearance design of the equipment is beautiful and generous, in line with ergonomic principles. No matter in terms of material, shape, color, or size ratio, we strive to be more humanized design, so that the appearance and internal quality of the equipment and mechanical performance. , achieve the most perfect unity.
    4. Advanced equipment:
A. The equipment realizes automatic unmanned operation from automatic bottle unscrambling, bottle washing, filling, sealing, capping, labeling, unpacking, packing, box packaging and other processes.
B. Successfully solve the instant foaming, dripping and filling accuracy of filling.
C. Successfully solve bottle mouth small-diameter filling and adopt vacuum filling method.
D. Successfully developed leading technology in the industry HCF-134A filling machine.
E. Adopt import high-quality filling pump.
F. The magnetic capping method is adopted, which does not damage the cap and does not loosen.
G. Successfully solve the problems of bottle feeding and out of the bottle, broken bottles and bottle pouring of special-shaped bottles.

Company Profile

 

FAQ

 

1. Selection and Compatibility Categories
2. Q1: What types of materials are suitable for this line?

A: Suitable for granular materials with good flowability, such as nuts, coarse grains, sunflower seeds, barbary wolfberry, raisins, rock sugar, seasoning particles, and pet food; unsuitable for ultra-fine powders, highly adhesive materials, those prone to caking, or materials that are easily brittle or explosive (anti-crushing/anti-dust solutions can be customized).
Q2: Which bottle type/specification is compatible?
A: Round bottles, square bottles, flat bottles, irregular-shaped bottles, wide-mouth bottles; Materials: PET, glass, PP, tin cans; Standard diameters range from 20 to 120 mm, bottle height from 50 to 300 mm, capacity from 50 to 1000 g (customizable for larger specifications).
Q3: What is the maximum production capacity? What is the required precision level?
A: Speed: 30-120 bottles/min (adjustable depending on material and bottle type); weighing accuracy: **±0.1% to ±0.5%**, superior to that of graduated cylinder-type systems, and unaffected by fluctuations in particle density.
Q4: What amount of space is required for the workshop?
A: The standard production line measures approximately 6000 mm × 1800 mm × 2200 mm (including processes: bottle preparation → washing → drying → weighing and filling → capping → labeling), and can be configured in L-shaped or U-shaped layouts according to site requirements.
Q5: Can I operate it without any prior experience?
A: PLC + touchscreen with one-touch start/stop, parameter saving, and recipe retrieval; new operators can begin operation after 1-2 hours of training; features Chinese-language fault alarms for easy maintenance.
II. Precision and Unstable Filling Issues (Most Common)
Q6: Is the filling weight inaccurate, varying excessively?
A: Common causes and solutions: Material changes (humidity, particle size, batch variation) → Re-calibrate using the current material and enable automatic differential compensation.
Unstable feeding: low material level, arching, uneven feeding from the vibratory feeder → Maintain a material level of 1/2-2/3; install an arch-breaking device or mixing mechanism, and adjust the vibration frequency.
Detect sensor drift/interference → Clean the sensor, reset and recalibrate; separate signal lines from power lines; use shielded cables.
Material leakage or adhesion at the discharge port → Clean the discharge hopper and inspect whether the pneumatic valve or silicone seal is worn.
Q7: It's always either too light or too heavy-how can I adjust it?
A: On the touchscreen, adjust:   -Coarse feed rate: Set to approach the target value;   -Fine feed rate: Adjust slowly for fine-tuning;   -Advance/deficit timing: Stop feeding in advance to compensate for material drop during operation;   Measure 10 consecutive bottles and fine-tune until variation ≤ ±0.3%.
Q8: Does accuracy decrease after material replacement?
A: For different specific gravities/flow rates, create a new formula by redefining coarse/fine feed rates, flow velocity, and drop height; replace with appropriate discharge hopper or anti-crushing structure if necessary.
III. Bottle jamming, spillage, or unstable conveyance   
Q9: Frequent bottle jamming, spillage, or dropping?
A: Bottle sorter: The sorting speed does not match the main line → Adjust frequency for synchronization.
Conveying belt: improper tension of the belt/chain plate or misalignment of guide strips → adjust tension and centering.
Bottle trapping/positioning: Misalignment of the star wheel, stop block, or bottle guide plate → Adjust precisely according to the bottle diameter, with a clearance of approximately 1-2 mm greater than the diameter.
Water/oil stains on the bottom of the bottle → reinforce the drying section to prevent slipping.
Q10: Is the bottle not properly positioned, or does the filling not align with the opening?
A: Check whether the photoelectric sensor is dirty or misaligned; recalibrate the concentricity between the filling nozzle and the bottle mouth; ensure the conveyor belt speed is strictly synchronized with the filling station.
IV. Material Supply and Discharge Issues
Q11: Why does the hopper fail to discharge material, develop arching, or experience material breakage?
A: The hopper angle is ≥45°; the inner wall is polished to prevent adhesion.
Install a pneumatic arch-breaking/vibration motor for scheduled vibration dispersion.
The material absorbs moisture and forms lumps → Improve storage and drying conditions; add a dehumidification module if necessary.
Q12: Is the feeding opening clogged, or is there excessive material fragmentation?
A: Reduce the feeding speed, enlarge the feed opening, and switch to a buffer chute.
Frangible materials: Reduce height differences, use soft carriers, and decrease vibration intensity.
V. Cleaning, Hygiene and Maintenance 
Q13: How should it be cleaned? Can it undergo CIP treatment?
A: The entire unit is constructed from 304 stainless steel, featuring detachable hopper, discharge pipe, and filling nozzle; suitable for both water washing and high-pressure water spraying. CIP in-place cleaning (food/medical grade) is optional.
Q14: What does daily maintenance entail?
A: Daily: Clean the hopper/discharging port, check for any residues, and blow away dust from the sensor.
Weekly: Calibrate the weighing system; inspect seals, air passages, and joints; tighten all screws.
Monthly: Check the lubrication of motors, bearings, and chains; replace wear-prone components (seals, valves) as needed.
Q15: Does it comply with food and pharmaceutical hygiene standards?
A: The entire unit is constructed from 304 stainless steel combined with food-grade silicone/POM, featuring seamless polishing and no blind spots, complying with GMP, food-grade standards, and CE certification requirements.
VI. Electrical and Gas Supply
Q16: What power supply and air pressure are required?
A: Power supply: 380 V/50 Hz (3P), power rating approximately 4-7 kW; air pressure: 0.6-0.8 MPa, gas consumption approximately 0.6-1.5 m³/min.
Q17: Does the frequency converter trigger an alarm due to motor overload?
A: Material blockage causes excessive load → The machine is shut down to clear the material and check for any foreign objects.
Invalid parameters → Reduce acceleration time and adjust the V/F curve.
Motor/bearing abnormal noise → Check lubrication or replace.
VII.Customization and After-sales Service
Q18: Can we customize specifications or complete wiring solutions?
A: Customizable features include bottle shape, production capacity, explosion-proof design, CIP (Clean-In-Place) system, nitrogen preservation, metal detection, weight sorting, and palletizing; available as single-unit, semi-automatic, or fully automatic systems.
Q19: What is the delivery timeline? How about installation and commissioning?
A: Standard model - 7-15 days; Customized model - 15-30 days; includes free on-site installation, debugging, operator training, and remote/onsite after-sales support.
Q20: What is the warranty period? Which components are prone to wear and tear?
A: Full unit warranty for 12 months (excluding human-operated components and wear-prone parts); Wear-prone parts include silicone seals, pneumatic valves, sensors, and conveyor belts with all spare parts provided.